igus energy chains are the ultimate solution for guiding and safeguarding your energy, data, and signal cables against diverse environmental conditions. Every industry that requires automation in its processing can utilise the igus energy chain. There is an energy chain for every automation process, from miniature to extreme. Sizes range from miniature used in a myriad of electronic products to hygienic for the food processing industries up to maximum sizes used in bulk handling shipping and mining.
Expertly crafted for maximum operating times and extended service life, e-chains (energy chains) ensure a seamless supply from your cables to your applications. By perfectly integrating cables, hoses, interior separation elements, strain relief devices, and guide troughs, igus energy chains prevent costly downtimes, ensuring your operations run smoothly.
Features and Benefits
- Guidance and Protection: Safeguards energy, data, and signals from environmental factors.
- Highly Compatible: Incorporates cables, hoses, interior separation elements, and more.
- Extended Lifespan: Materials are matched for maximum operating times and longevity.
- Minimised Downtime: Prevents interruptions in energy supply to moving loads.
- Easy Installation: Compatible with various guide troughs for simple setup.
Industry Applications
| Industry | Typical Application | Recommended Chain Series |
|---|---|---|
| Mining & Tunnelling | Long travel, dirty environments | E4.1 Heavy Duty |
| Medical Devices | Cleanroom-certified, space-constrained systems | E2 micro |
| Cranes & Ports | High-speed, outdoor installations | rol e-chain® or E4.350 series |
| Packaging Machinery | Repetitive motion with lightweight cabling | E2/000 series |
| Robotics | Multi-axis arm movement | triflex® R (TRC, TRE, TRL) |
Selecting the Right Energy Chain
To choose the best solution, consider:
- Bend Radius: Match to your cable specifications to prevent stress
- Travel Length: For unsupported or gliding applications
- Fill Weight: Heavier cable bundles need robust link designs
- Environment: Exposure to dust, water, salt, or heat may affect material choice
We offer technical support and product matching to ensure you get the correct e-chain for your system. Explore the Chainflex® cables and Cable Accessories to build a complete system.
Comparing Common Energy Chains
| Series | Features | Best For |
|---|---|---|
| E2 micro | Compact, lightweight, ideal for tight spaces | Small automation, medical |
| E2/000 | All-rounder, simple snap-open links | Machine tools, automation |
| E4.1 | Heavy-duty, long travel, high fill capacity | Mining, offshore, material handling |
| triflex® R | 3D movement with torsion resistance | Industrial robots |
| rol e-chain® | Rolling design for minimal friction over long runs | Cranes, ports, high-speed lanes |
